Machining of MAN B&W 5L16/24 Crankshaft

Machining of MAN B&W 5L16/24 Crankshaft
  • A leading shipping company based in Dubai contacted us regarding the failure of the crankshaft of a MAN B&W 5L16/24 auxiliary engine. The vessel was on its way to Paranaguá Port, Brazil.

    Damaged Crankpin of MAN B&W 5L16/24 Auxiliary Engine
    Damaged Crankpin of MAN B&W 5L 16/24 Auxiliary Engine

     

    MAN B&W 5L16/24 Auxiliary Engine Crankpin Having Line Marks
    MAN B&W 5L 16/24 Auxiliary Engine Crankpin Having Line Marks

     

    The major crankshaft details of the MAN B&W 5L16/24 are as follows:

    S. No. Crankpin Details  
    1 Engine Make MAN B&W
    2 Engine Model 5L16/24
    3 Crankpin Diameter Standard 130.00 MM
    4 Crankpin Bearing Width 56.00 MM
    5 Grinding of Crankpin Number #03
    6 Place of Execution of Grinding of Crankpin Paranaguá Port, Brazil
    7 Name of Shipping Company Reputed Company from Dubai, United Arab Emirates
    8 Date Of Execution 05.03.2026 to 17.03.2026

     

    In the case of the MAN B&W 5L16/24 crankshaft, the crankpin diameter is relatively small at 130.00 mm, with a bearing width of only 56.00 mm. To facilitate onsite crankshaft grinding of the crankpin, RA Power Solutions has designed and developed a dedicated onsite crankshaft grinding machine. This machine can be inserted through the inspection window, allowing grinding to be carried out efficiently.

    RA Power Solutions deputed technicians, along with equipment, and the following actions were taken:

    i) Excessive ovality of 0.97 mm was observed on crankpin No. 03 of the auxiliary engine. Line marks were also noted.
    ii) All other parameters, such as hardness, MPI (for crack detection), and visual inspection, were checked and found to be within limits.

    iii) Grinding of crankpin No. 03 was carried out, and the diameter was maintained at 128.50 mm (undersized by 1.50 mm).

    MPI Test of MAN B&W 5L16/24
    MPI Test of MAN B&W 5L 16/24 Auxiliary Engine
    Magnetic Particle Test of MAN B&W 5L16/24 auxiliary engine
    Magnetic Particle Test of MAN B&W 5L 16/24 Auxiliary Engine

    Advantages of Engaging RA Power Solutions for Repair of Crankshaft – MAN B&W 5L16/24

    i) As a designer and manufacturer of onsite crankshaft grinding machines, we undertake modifications to the equipment, if required, to ensure the successful repair of the crankshaft.

    ii) In this case, since the crankpin diameter is only 130.00 mm and the bearing width is 56.00 mm, we developed equipment capable of both grinding and polishing.

    iii) We maintain a stock of bearings for popular engine makes and models, including undersized and special sizes. In this case, the required bearings were carried by our technicians, and the engine was commissioned immediately after the crankshaft repair.

     In Situ Crankshaft Repair of MAN B&W 5L16/24 Auxiliary Engine
    In Situ Crankshaft Repair of MAN B&W 5L 16/24 Auxiliary Engine
    Machining of MAN B&W 5L16/24 Crankshaft
    Machining of MAN B&W 5L 16/24 Auxiliary Engine

    Availability of Undersized Crankpin Bearings in Stock of MAN B&W Engine Model No. 5L16/24

    Sr. No. Description
    1) Undersized bearing for Engine Model No. MAN B&W 5L16/24 having standard diameter of crankpin -130.00 MM
    a) Undersized Crankpin Bearing 0.50 MM
    b) Undersized Crankpin Bearing 1.00 MM
    c) Undersized Crankpin Bearing 1.50 MM
    d) Undersized Crankpin Bearing 2.00 MM
    e) Undersized Crankpin Bearing 2.50 MM

    RA Power Solutions has consistently dedicated itself to delivering exceptional and prompt service. With over 46 years of experience, we have successfully repaired more than 10,000 crankshafts worldwide.

    Crankpin After Repair MAN B&W 5L16/24
    Crankpin After Repair MAN B&W 5L 16/24 Auxiliary Engine

     

    We have been regularly providing our services in Canada, Australia, Bangladesh, Dubai, Greece, Haiti, Hong Kong, Indonesia, Kenya, Malaysia, Maldives, Kenya, Kuwait, Madagascar, Mexico, Nigeria, Oman, Philippines, Saint Lucia, Saudi Arabia, Singapore, Spain, Sint Maarten, Sri Lanka, Suriname, Thailand, Togo, United Kingdom, United States, Yemen, Zambia, etc.

    For more information regarding crankshaft grinding services, please contact us at rajshahani@rapowersolutions.com or info@rapowersolutions.com or call us at +91 9582647131 or +91 9810012383.

    Summary
    Machining of MAN B&W 5L16/24 Crankshaft
    Article Name
    Machining of MAN B&W 5L16/24 Crankshaft
    RAJ SHAHANI
    Publisher Name
    R A Power Solutions
    Publisher Logo

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